How is the familiar aluminum product processed? The following Modular Pipe System Manufacturer takes everyone to understand the steps of Aluminium Profile processing.
Step 1: Industrial aluminum profile cutting
The standard size of industrial aluminum profiles is 6M (European standard). The prerequisite for the structural construction of industrial aluminum profiles is to cut the raw materials according to the product size requirements. The seemingly simple process of industrial aluminum profile cutting includes a very high technical content and proficiency The cutting saw blade used for industrial aluminum profile cutting has a thickness of 3MM, then the 3mm size must be calculated in the cutting size of the raw material. The cutting error range based on the cutting saw rule alone can be kept within 1mm. However, an experienced cutting master will calculate the cutting allowance based on the overall size, and is fully capable of controlling the error range within the range of 0.2mm-0.5mm, which greatly improves the accuracy of the product.
If industrial aluminum profiles are used to make a high-precision product structures, this 0.3mm error will be a key step in ensuring product accuracy.
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Step two: punching industrial aluminum profiles
Industrial aluminum profile drilling can be divided into general straight holes and stepped holes; this article mainly introduces stepped holes; the so-called stepped holes are a special drill bit punched into the upper and lower layers of industrial aluminum profiles, the main purpose is to The exposed part of the hidden bolt is not smooth. The head of the frame structure is not smooth on the surface of the frame structure assembled with the stepped holes and bolts. It is also particularly suitable for high-precision instrument frames.
Step 3: Industrial aluminum profile tapping
Tapping refers to thread tapping in the center hole unique to industrial aluminum profiles. The size of the tapping needs to be determined according to the bolts used in the assembly. Perforation and tapping has formed a non-ferrous material after years of precipitation in the use of industrial aluminum profiles. Standardized processes in the standard industry zone.
Well, the three points mentioned above are the processes involved in the finishing of industrial aluminum profiles. The seemingly simple process contains very high technical content.
Processing of industrial aluminum profiles:
Forming process
There are roughly two methods for forming aluminum alloys: extrusion and rolling.
Extrusion is one of the most commonly used forming methods for industrial aluminum profiles. First, an aluminum profile mold is made according to the section of the profile, and the extruder is used to extrude the round casting rod heated to the critical point from the mold. For example, 6063 aluminum alloy, during the extrusion process, there is also an air-cooling and quenching process and subsequent artificial aging treatment to complete the heat treatment and strengthening of aluminum profiles. The heat treatment methods of different aluminum alloys are different.
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