Carrying Taper Self-Aligning Idler with Bracket

Carrying Taper Self-Aligning Idler with Bracket

I. Structural Characteristics

1. Unique Shape:

Composed of conical idlers and a special bracket structure. The idlers are conical in shape with different diameters at both ends.

2. Precise Design:

The bracket is reasonably designed to ensure stable installation and precise adjustment of the idlers.

II. Performance Characteristics

1. Efficient Centering Function:

When the conveyor belt deviates, the special shape of the conical idler enables the conveyor belt to automatically adjust its position during operation and quickly return to the center position, effectively preventing the continuous occurrence of deviation.

2. Reduce Friction Loss:

The conical design makes the contact between the idler and the conveyor belt more reasonable, reducing unnecessary friction and lowering energy consumption and equipment wear.

3. Adapt to Different Working Conditions:

It can adapt to different conveyor belt speeds, loads and working environments, and has strong versatility.

4. Stable and Reliable Operation:

Ensure that the conveyor belt runs smoothly without jitter during operation, improving conveying efficiency and safety.

III. Characteristics of Application Scope

1. Wide Applicability:

Widely used in various belt conveyor systems, especially suitable for long-distance and large-capacity conveying occasions.

2. Coping with Complex Working Conditions:

For complex working conditions where the conveyor belt is prone to deviation, the conical upper-aligning idler set can play an important role.

IV. Maintenance Characteristics

1. Simple Maintenance:

The structure is relatively simple. Daily maintenance mainly includes checking the wear of the idlers and the tightness of the brackets, with a small amount of maintenance work.

2. High Reliability:

Due to its stable performance and efficient centering function, the probability of equipment failure is reduced and the reliability of the system is improved.

Roller/Idler Introduction

1. Overview

Our company specializes in R&D, developing and manufacturing of belt conveyors as well as various types of idlers/rollers, pulleys, and roller brackets.

Rollers/idlers are important components of belt conveyors. Their function is to effectively support the conveyor belt and the materials carried on the conveyor belt, ensuring the normal operation of the conveyor. The diameters of idlers have domestic standards and foreign standards.

Domestic standards: Φ63, Φ76, Φ89, Φ108, Φ133, Φ159, Φ194, Φ219;

Foreign standards: Φ89, Φ102, Φ114, Φ127, Φ139, Φ152, Φ165, Φ178 and other specifications.

2. Our Available Rollers/Idlers

Carrier roller/bearing roller/carrying roller/spiral roller/friction roller/impact roller/rubber impact roller/buffer idler/trough roller/grooved roller/troughing roller set/comb roller/return roller/self-aligning roller/self-cleaning roller/carrier self-aligning roller/return self-aligning roller/edge roller/friction roller/carrier friction roller/return friction roller/roller set/roller bracket/impact roller set/carrier taper self-aligning roller/return taper self-aligning roller/parallel roller/Belt Conveyor Roller/Conveyor Idler/troughing idler.

3. Roller/Idler Material Specification

Shaft: 45# STEEL. Cold-drawn steel S235JRG2 (EN10027-1); ST37 (DIN17100); E24 (AFNOR NFA 35501).

Tube: Q235. DIN2394 standard, the material is ST37 conforming to DIN 17100 standard.

Bearing housing: Cold stamping processing conforms to ISO M7 precision, cold rolling and calibration. The raw material conforms to DIN1623-1624 standard.

Inner sealing ring: NYLON6 (ISO Pa6).

Bearing: Deep groove ball bearing (clearance class C3) of DIN 6263 series. Labyrinth seal: 3-groove type, material ISO PA6 (nylon 6).

Cover: Cold impacted by deep-drawn steel EU 10111-DD13.

Outer sealing ring: Rubber sliding V-ring, wear-resistant, low-friction, ozone-resistant NBR nitrile butadiene rubber.

Protective cover: Mechanical protective bushing to prevent stone impacts. The material is POM polymer or anti-corrosive zinc, aluminum, and copper alloys. Lubricating grease: Water-proof and dust-proof NLGI grade 2 or 3 lithium-based grease is used during assembly for long-term lubrication.

Roller protection: Various types of painting, plastic spraying, galvanizing, and anti-rust tectyl oil.

Parameter

The idler roller is typically cylindrical, featuring key parts such as the roller, bearings, seals, and shaft. The roller, crafted from materials like steel pipes, has a smooth surface for efficient item movement. Bearings are installed at both ends of the shaft, allowing the roller to rotate smoothly, while seals protect these bearings from dust and moisture, ensuring long-lasting, reliable performance.

Conveyor rollers are essential components in material handling systems, enabling efficient movement of goods across various industrial settings. At ChengGang, we specialize in high-quality heavy duty conveyor rollers designed to withstand the demands of warehouses, manufacturing plants, and specialized production facilities.