Reform the Manual Production Line to Automatic

Under background of industry 4.0 and customer new request for saving the labor, full and semi-automatic production become the new trends in manufacturing industry.

Duolin helped our customer for transforming the manual production line to automatic with PLC and robot,especially in hot forging fasteners and gear auto parts and other metal parts induction heat treatment industry.

Automatic high frequency induction line has advantage below

1:‌ Improve production efficiency‌: Through precise robotic arms and advanced control systems, automated production lines can realize automatic cutting, grinding, assembly and testing of raw materials, thereby greatly improving production efficiency. Compared with manual operations, automated production lines can work 24 hours a day without interruption, flexibly adjust production plans according to market demand, and ensure that products can be delivered to customers in a timely manner‌

2:‌ Ensure product quality‌: The introduction of Custom Induction Heating Equipment ensures the stability and consistency of product quality. Robotic arms and control systems can accurately perform operations in each production link, thereby effectively ensuring product quality. In addition, automated production lines can also collect and analyze data in the production process in real time, providing strong support for production management and quality control‌.

3:‌ Improve working environment‌: Automated production can effectively prevent employees from being exposed to high temperature, high humidity, dust, noise and other adverse production environments for a long time and at close range, reduce employee work intensity, reduce the occurrence of work-related accidents, and improve employee health‌.

4:‌ Reduce production costs‌: Automated production lines can replace manual labor to perform large-scale, repetitive and dangerous production actions, effectively improving labor productivity. At the same time, automated production can also reduce labor costs and solve the dilemma of enterprises' difficulty in hiring workers.

5:‌ Improve safety‌: Automated production lines reduce manual operations, thereby reducing safety hazards. Robot and control systems can replace workers to complete some heavy and dangerous work, reducing equipment failure rates and maintenance costs.

6:‌ Intelligent control‌: The application of technologies such as intelligent temperature precision control and synchronous three-stage sorting system enables automated production lines to achieve more refined production control, avoid the outflow of unqualified materials, and improve overall production quality and efficiency.

If you have any demand for induction heating production line, don't hesitate to contact Duolin team, we will offer you professional solution.