Top Applications of Copper Forging in the Aerospace Industry

Copper forging is a process of shaping copper into desired forms using pressure applied through dies and fixtures. It has become a popular manufacturing technique in various industries, particularly in aerospace, due to its excellent properties such as high electrical and thermal conductivity, corrosion resistance, and ductility. In this article, we will discuss the top applications of copper forging in the aerospace industry.

Connectors and Contacts

One of the key applications of copper forging in aerospace is in manufacturing connectors and contacts. These components are critical in ensuring reliable electrical contacts between modules and systems. Copper forging enables the production of highly uniform and precise contacts that meet the required electrical and mechanical performance standards. Besides, copper forging allows for the creation of complex shapes that are necessary for connectors and contacts.

Heat Exchangers and Heat Sinks

Copper forging is also essential in producing heat exchangers and heat sinks used in aerospace. Heat exchangers are designed to transfer thermal energy from one fluid to another, while heat sinks are used to dissipate heat from electronic components. Copper forging aids in making these components with high thermal conductivity, which is necessary for efficient heat transfer and dissipation. Moreover, copper forging allows the creation of thin-walled yet robust heat exchangers and heat sinks, which are critical in aerospace applications where weight is a crucial consideration.

Valve Bodies

Copper forging is also used in producing valve bodies used in aerospace. Valve bodies are responsible for regulating the flow of fluids in the aircraft’s hydraulic and fuel systems. Copper forging enables the manufacture of valve bodies with excellent corrosion resistance, good wear resistance, and high strength. Furthermore, copper forging allows the production of valve bodies with intricate shapes and designs that meet specific aerospace requirements.

Rotating Engine Parts

Copper forging is also utilized for producing rotating engine parts such as discs and rings. These components are responsible for the proper functioning of the engine. Copper forging enables the production of discs and rings with excellent fatigue resistance, high strength, and good wear resistance. Additionally, copper forging allows for the creation of complex geometries that meet the strict aerodynamic requirements of aerospace engines.

Closing Paragraph

In conclusion, copper forging has a wide range of applications in the aerospace industry, which makes it a critical manufacturing technique. At present, the aerospace industry demands high-quality components with unique requirements, and copper forging is an excellent solution to meet the needs. If you have any inquiries related to copper forging or in need of a reliable copper forging supplier, please do not hesitate to contact us.