Rapid Tooling For Injection Molding
What is rapid tooling? Rapid tooling is a specialized service tailored for the expedited production of specific types of plastic injection mold tools and finished parts, significantly reducing the time required compared to the creation of full-production volume tools. This approach focuses on optimizing design, fabrication, and material selection to achieve optimal production efficiency while minimizing downtime.
Ensuring Consistent Quality in Rapid Tooling Injection Molding
When using rapid tooling for injection molding, we also pay attention to the control of process parameters. Although the service life of the mold may be shorter than that of traditional steel molds, we ensure consistent product quality in each injection molding cycle. Our injection molding equipment can handle a variety of plastic materials to meet the needs of different products.
Rapid Tooling Injection Molding Application Areas
Prototype Verification: During the product design stage, rapid tooling is used to make product prototypes for functional and appearance verification.
Small batch production: For market testing or small batch orders, rapid tooling can meet production needs in a short time.
Product Iteration: During the product development process, rapid tooling is used for multiple iterations to optimize the design and shorten the development cycle.
Quality Control
Although the manufacturing cycle of rapid tooling injection molding is short, we still strictly control the quality of every link. Our quality control process covers from raw material selection, mold manufacturing to injection molding to ensure that every product meets the quality requirements of customers. We are equipped with advanced testing equipment for precision measurement and performance testing to ensure reliable product quality.
What is the mechanism behind the functioning of Rapid Tooling?
Wingtat offers a distinctive rapid tooling system. A dedicated master machinist oversees the entire tooling process. By utilizing modular mold bases and P20 tool steel, our skilled machinists can manufacture a completed mold within as little as ten days upon the approval of design drawings.
These molds utilize standard plastic resins and fillers to create fully functional finished parts in relatively limited quantities. Rapid tooling with Wingtat provides numerous advantages. The produced parts are suitable for prototypes, product testing, certification, and serve as a bridge production method towards higher volumes. It also aids our clients in minimizing financial risks associated with new designs.
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