Nothing better than knowing the different types of industrial floors, right? By knowing a little more, you can define which one is best for the industry to which your company belongs. We want to tell you about the different types of industrial floors that you can find in the market. Thus, you will know it is characteristics, advantages and spaces where they are usually used.
In general, we can find common floors and industrial floors. For companies, the second option is recommended, however, some decide not to acquire them. This can bring unnecessary repair costs, since the surface will not be suitable for all industrial tasks.
These means that industrial floors will allow maintenance processes to be carried out without interrupting manufacturing activities. However, the floor is not the only factor. We can classify the floors according to the material from which they are made.
As the name implies, they are made of concrete, one of the most resistant materials in construction，which it is having a good presentation, high duration and a reduced maintenance cost.
The concrete floor can be classified according to its finish, therefore, depending on its final presentation. We can find it---Polished: it is one of the highest quality finishes. We can recognize it with the naked eye for being bright, giving the appearance of a common floor. Polished concrete has great strength and cleaning is easier; Floated: usually applied outdoors, and a uniform and level result are sought. It can be considered for entrances of warehouses or companies where vehicular traffic is heavy load.
There is another finish that is the ruled one and it is one where only the surplus of concrete is removed. Some companies use it. However, it is not designed for the demands of some industries, so it soon suffers from cracks and visible damage. The concrete floor in its industrial finishes is designed to withstand heavy-duty vehicular traffic. Therefore, we can find it in places such as factories, logistics centers, warehouses, parking lots, and other sites that use heavy machinery.
The floors are a type of polyurethane industrial flooring recognized as being of different colors and give a plastic appearance. Its application is based on the coating of a cement layer. This is type of industrial floor manages to extend to many scenarios.
Such as:
Industrial kitchens
Refrigeration rooms
Pharmaceutical industry
Chemical processing companies
Textile industry
Among others
In these types of scenarios, polyurethane floors stand out for being waterproof and aseptic. Thus, avoiding the accumulation of dirt and the formation of microorganisms. These floors Polyurethane are suitable for the transit of heavy machinery as it resists impacts. This means that they are ideal for responding to the needs of high-demand areas such as department stores, gyms, mechanical workshops and parking lots.
This type of industrial floor is usually applied indoors, however, it is not recommended to use it outdoors, as it will be more exposed to deterioration. Although, depending on the additives you can extend the life of this floor, as there are aggregates with UV protection and electrical charges.
3. Epoxy floors:
Although epoxy resins have applications in the artistic field, at the industrial level they have allowed the development of high-strength floors with optimum thickness and finish. Epoxy-floors are one of the types of industrial floor that have characteristics of surfaces such as concrete and polyurethane. It is more resistant, but with quartz aggregates, it is not affected by chemical agents, oils and abrasive substances.
This type of surfaces has the following characteristics:
Repellent, anti-corrosive and waterproof.
It can be used in aseptic spaces.
Being a resin, it is an electrical insulator.
It is waterproof just like polyurethane, so it can be applied in places with too much humidity or where tasks involving fluids will be performed.
They are very resistant, both to traction situations, and in moments of support of vehicles with large loads.
They can be requested with designs to match the corporate image.
They do not pollute and their environmental impact is minimal.
It is resistant to thermal events.
Now, depending on the needs of each company, there are 3 types of epoxy floors:
1: Non-Slip Multi-layers: especially for places of constant humidity and where liquids and fats are used.
2: Orange Skin: a thin layer is applied and is popular in dry environments such as laboratories and assembly factories that do not use oils or fatty fluids.
3: Self-leveling: designed especially for the traffic of personnel and aseptic spaces such as hospitals, clinical laboratories and textile factories.
Properly choose the industrial floor you need. Altering the company’s current infrastructure to streamline processes and optimize maintenance tasks should be seen as an investment. It is necessary to define an adequate budget for the construction or reform of a floor that meets the needs and requirements of the physical plant of the company.
That is, to provide sufficient protection to perform all processes in a safe manner, without unforeseen events and complying with the requirements of the law. Not only do you have to consider the benefits of each of the types of industrial floor seen, you should also take into account whether in the short or medium term you will need to maintain the floor. We usually choose epoxy flooring.
7 Benefits of Epoxy Flooring
1: Epoxy coatings offer inexpensive, yet long-lasting protection for concrete floors, which reduces maintenance costs over time;
2: Epoxy floorings can be formulated to resist specific types of chemical spills, which is essential for businesses that work with chemicals on a frequent basis;
3: With anti-skid, impact- and fire-resistant options available, epoxy flooring is the coating of choice for a variety of industries;
4: Epoxy’s attributes can improve productivity while reducing accidents and close calls at the workplace;
5: Delineate specific work zones within a single building using different colors of epoxy flooring, and this type of color coating can improve wayfinding and designate specific areas for specific purposes like storage, vehicle parking, foot traffic;
6: Epoxy coating is highly resistant to damage from long-term use, which positions your flooring and work environment for long-term success;
7: With different colors and patterning flecks available, epoxy coating is an asset in show rooms and stores where product display is critical to the success of the business.
What is the Best Epoxy Flooring Solution in 2022?
Deciding on what type of flooring to use in your industrial facility can be a difficult task. There are many industrial facilities that come into play in determining what the best epoxy flooring for manufacturing is. This article addresses the reasons Epoxy Flooring is ideal for facilities that manufacture goods.
Your facility likely faces a daily attack of wear and tear, heavy equipment, foot traffic, chemicals, oils or other abuses. Epoxy floor coatings not only protect your flooring from wear and tear and damage, they also make your floors look beautiful.
How to determine what is the best epoxy flooring for your facilities:
1: Protect from Wear and Tear
2: Chemical Resistance
3: Low Maintenance
4: Enhanced Functionality
5: Protect from Wear and Tear
As is true of most facilities, constant wear and tear is the rule rather than the exception. Epoxy floor coatings are made to protect your floor from the damage that comes with the day-to-day operations of a working facility. Heavy duty industrial floor coatings provide a layer of protection between your cement and your equipment, people and chemicals, oils and debris that come in contact with your concrete floors on a daily basis.
Chemical Resistance:
Whether your facility is a business where chemicals are regularly present in the day-to -day operations or else they are simply part of the life of your facility whether they be from equipment vehicles present.
Maintenance:
It is critical that your flooring be easy to clean and maintain. Floors without epoxy coatings risk staining and can be difficult to clean. Epoxy floor coatings provide your cement floors an easy to clean and maintain surface which in turn ensures the safety of your facility while preserving it is beauty.
Enhanced Functionality:
Epoxy floor coatings allow you to design a flooring system that looks amazing, but also serves a purpose. Your floor can be designed in any number of ways whether you need line striping to create specific areas within your facility or you want to indicate some areas as off-limits or more dangerous than others, all of this is possible with epoxy floor coatings.
2022 The Best Epoxy Flooring Installation Checklist
Having epoxy flooring installed is a great way to ensure that your concrete floors look great since 2020, and serve your business well for years to come. Epoxy floor is sleek, stylish, and easy to maintain. A successful epoxy installation depends on careful preparation. We’ve prepared an easy-to-use epoxy flooring installation checklist to ensure the most efficient and high-quality installation on your concrete floors.
Step 1: Schedule the Installation
The first step in the epoxy flooring installation checklist is to schedule the installation. Once you have chosen a reputable contractor, you must choose an installation date that will work with your business’s work schedule. Remember that you need to allow yourself adequate time to prepare the concrete floor for the epoxy coating, the installation itself, and time for the floor to cure before work can resume.
Step 2: Clean the Surface
To ensure a successful epoxy application, the concrete floor surface must be free of chemical, oil, and other residues. If the concrete has been previously painted, the paint should be completely removed.
Step 3: Repair Chips and Cracks
While an epoxy coating can cover small imperfections in the concrete, it is best to repair large chips and cracks prior to the application of the epoxy.
Step 4: Clear the Installation Surface Prior to Installation
Prior to the contractor’s arrival, plan to clear the installation space of all equipment and personnel. This may require moving heavy equipment to another location or disrupting your employee’s work schedules to be certain that the contractor has access to the space. A final sweep of the floor to remove grit and debris is important.
Step 5: Plan to Remain Available
The last step in the epoxy flooring installation checklist is one of the most important! While the installation is in progress, you should plan to be available to answer questions and provide direction.
Once on-site, your contractor will continue with professional preparation such as diamond grinding or hand grinding, which will ensure that the epoxy materials adhere to the concrete floors. Be sure to discuss maintenance of your new flooring with the contractor and plan to follow their recommendations to make certain your floor remains as beautiful as the day it is installed.
When it comes to industrial flooring, we know that you have many choices at your fingertips. From polished concrete to beautifully colored epoxy coatings, the right flooring choice can actually help improve your business.
Epoxy floors improve your business in 3 major ways:
1：Attractive Flooring Is Impressive
2：Epoxy Flooring Is Worry Free Flooring
3： Epoxy Flooring Offers Long Term Savings
Attractive Flooring Is Impressive:
When you think about the beauty of flooring and its overall attractiveness, industrial flooring is probably the last thing that comes to your mind. However, when you invite visitors and potential clients into your facility for a tour, they will certainly notice an old, unattractive, stained, chipped or poorly maintained floor right away. Manufacturing spaces are large and the flooring is very noticeable, especially to visitors. An attractive industrial choice such as an epoxy coated concrete is sure to catch your visitors’ eyes, but in a good way.
Epoxy Flooring Is Worry Free Flooring:
When running a large manufacturing facility, you have a great to deal to worry about other than the condition of your flooring. Epoxy coated concrete is virtually worry free. When you don’t have to worry about your floors, you can turn your attention to more important business matters.
You can count on an epoxy-coated floor to be: a safe option that leads to fewer accidents caused by slips or falls; an option that maintains its shine and beauty for years to come; easily maintained with regular and inexpensive sweeping and mopping.
Different areas of the facility can easily be sectioned off with colored epoxy flooring to signal the difference between safe walkways and dangerous, prohibited areas protecting employees from unwittingly wandering into harm’s way.
Epoxy Flooring Offers Long Term Savings:
Epoxy coatings are easily installed on your new or existing concrete floors, saving you money in repairs over the long-term as they offer constant protection for the underlying floor. Epoxy floors can be expected to last for many years and as such, often save you a great deal in maintenance costs over time.
Investing in preventative maintenance is one of the best ways to save money in the long run. With routine maintenance, the various parts of your commercial building will be functional and appealing. There are certain parts of your commercial building, like the flooring, they will eventually have to be replaced.
When the time comes to replace the existing flooring in your commercial building, you need to work on finding the best replacement on the market. If your main goal is to have flooring that is both nice to look at and durable, then epoxy is a fantastic option.
Affordable Flooring Option:
Once it becomes evident that your existing flooring needs to be replaced, you need to start the search for the right flooring. While this may sound like an easy task, it is anything but. Modern business owners have more options than ever before when it comes to the type of flooring they can use. One of the main things you have to consider when researching your flooring options is the price.
Most business owners don’t have an unlimited well of resources to pull from. This is why having a firm budget in place for this type of improvement project is imperative. Making sure the flooring you are getting is both affordable and long-lasting is smart. Epoxy flooring is an affordable option for any type of commercial building.
Easy to Maintain Flooring:
Trying to run a business and maintain a commercial building can get overwhelming at times. This is why you need to avoid investing in flooring that requires tons of maintenance. While wood flooring is beautiful, it is also hard to keep clean. If you are looking for flooring that is easy to clean and maintain, then epoxy is definitely a great option. All you have to do to keep this type of flooring clean is to run over it with a damp mop from time to time.
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