What Are The Advantages Of Horizontal Ribbon Mixers In The Chemical Industry?

The chemical industry occupies an important position in the national economy of each country and is a basic industry and a pillar industry in many countries. The chemical industry is a large polluter because of its many categories, complex processes, and diverse products, and the variety, quantity, and toxicity of pollutants emitted during production. At the same time, chemical products may produce a large amount of toxic substances in various links such as processing, storage, use and waste disposal, affecting the ecological environment and endangering human health. The sustainable development of the chemical industry has important practical significance for human economic and social development. The supplier of Industrial Powder Mixer introduces the advantages of ribbon mixers.

The ribbon mixer has the advantages of uniform stirring, no dead corners, fast discharge, no surplus, large production capacity, stable operation, and simple maintenance. The double-layer spiral blades are arranged on the driving spindle of the horizontal Ribbon Mixer Machine. Conveying, the outer spiral gathers the material to the inside. Under the convective motion of the double-layer spiral belt, the material forms a low-power and efficient mixed environment.

Ribbon Mixer Machine

Advantages of horizontal ribbon mixer:

1 Structural advantages: U-shaped barrel structure, stable operation, uniform stirring, no dead angle, clean discharge, wide application range;

2 Speed advantage: Staggered back and forth with internal and external double-layer ribbons, fast mixing speed and high uniformity;

3 Low maintenance rate: The bearings are at both ends of the mixer, the materials are not easy to enter, and the maintenance rate is low;

4 Convenient loading: The screw conveyor is convenient for loading, the feeding port is flush with the ground, and the feeding is labor-saving and convenient;

5 optional materials: internal structure and overall design materials are carbon steel, stainless steel and other materials to choose from.

6 Drive advantage: Standard products use belt pulleys to drive cycloid reducer. Compared with the large torque of gear reducer, the elastic connection of belt drive has the advantage of protecting the transmission parts when overload.

7 Flexible disassembly: The main shaft of the ribbon is connected with the flange of the drive shaft in the cylinder, which can be quickly disassembled when maintenance or replacement of the mixing shaft type is required. The flexible disassembly design makes the U-shaped cylinder and the two end plates completely welded to avoid the accumulation gap caused by the flange connection of the cylinder and reduce the residue.

8 Disconnected ribbon: Compared with the continuous ribbon, the disconnected ribbon has a large shearing motion on the material, and can cause the material to form multiple eddies in the flow, which speeds up the mixing speed and improves the uniformity of the mixing.

9 discharge form: the discharge form is generally a pneumatic (manual) flap valve, the circular arc valve is tightly embedded in the cylinder, flush with the inner wall of the cylinder, no material accumulation and mixed dead angle phenomenon, reliable side seal, to ensure frequent No leakage in the switch

10 Cooling and heating: jackets can be added outside the mixer barrel, and the materials can be cooled or heated by injecting cold and hot media into the jackets; cooling is generally pumped into industrial water, and heating can be conducted by steam or electric heating oil.

11 Spindle seal: When mixing ultra-fine powder, the type of spindle seal can increase the airtight setting, effectively blocking the flow of air powder inside and outside the cylinder.

Horizontal ribbon mixer has fast mixing speed and high efficiency. The efficiency is 6-10 times or higher than other mixers, and the discharging is fast and convenient. The mixing process is mild and the original state of the material is not damaged. There is no pollution to the material. All corner welds have smooth transitions and are easy to clean. The lubricating part is outside the barrel. No drip oil or abrasive debris penetrates into the material. It can be sealed and sealed to prevent dust from entering the material in the air. Low energy consumption and large loading factor.